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HomeWorldA320 software scare: How solar radiation and a JetBlue plunge triggered one of Airbus’ largest recalls in its 55-year history

A320 software scare: How solar radiation and a JetBlue plunge triggered one of Airbus’ largest recalls in its 55-year history

Airbus has ordered urgent software fixes on about 6,000 A320 jets after a JetBlue scare tied to solar-radiation data corruption, disrupting flights worldwide.

November 29, 2025 / 13:35 IST
A mid-air JetBlue scare, solar-radiation risk and a flawed software update have forced Airbus into one of its biggest A320 recalls, disrupting flights worldwide and hitting India’s A320-heavy fleets.

The chain reaction starts on October 30. A JetBlue A320 flying from Cancún to Newark suddenly pitched down without pilot command, dropped altitude and diverted to Tampa. At least 15 passengers were injured, and US regulators opened an investigation into an 'uncommanded' loss of altitude.

For a workhorse like the A320, that’s a red flag. Any unexplained, autopilot-on pitch change is treated as a potential systemic flight-control problem, not a one-off pilot error.

What investigators found inside the A320’s ‘brain’

As Airbus and regulators dug into the JetBlue flight data, a pattern began to emerge:

  • The problem was traced to the ELAC (Elevator and Aileron Computer), which turns pilot or autopilot inputs into movements of the aircraft’s pitch and roll controls.
  • On some A320-family aircraft, a recent software update had created a vulnerability: during periods of intense solar radiation, data going into the ELAC could be corrupted.
  • That corrupted data could then send incorrect commands to the elevators, causing brief, uncommanded pitch changes like the one seen on the JetBlue flight.

In simple terms, a routine software change left the A320’s flight-control computer exposed to rare but dangerous bit flips when solar activity spikes.

Airbus has now explicitly linked the issue to 'intense solar radiation' corrupting data critical to flight controls on a 'significant number' of in-service A320-family jets.

From one flight to 6,000 aircraft

Once Airbus identified which aircraft had the vulnerable ELAC configuration, the scale of the problem became clear.

According to Reuters, about 6,000 A320-family aircraft are affected, roughly half of the 11,300 A320s currently in operation.

This isn’t a case of a single faulty component on a single airframe. It’s a common software vulnerability embedded in a standard system used across thousands of jets. That’s why this is being described as one of the largest recall actions in Airbus’ 55-year history.

Airbus and regulators are not saying the A320 fleet is unsafe in normal operations. What they are saying is this: if airlines don’t fix the issue, they are choosing to live with a known, avoidable risk of further uncommanded pitch events.

What Airbus and regulators ordered

To deal with that risk, Airbus and regulators moved fast:

  • Airbus issued an Alert Operators Transmission (AOT), its highest-priority bulletin, telling airlines to install software and/or hardware protections on affected A318, A319, A320 and A321 jets.
  • The European Union Aviation Safety Agency (EASA) followed with an emergency airworthiness directive, requiring that the fix be applied before the next scheduled flight of any affected A320-family aircraft.
  • National regulators, including DGCA in India and agencies across Europe, Asia-Pacific and the Americas, have echoed that position: if the ELAC isn’t compliant, the aircraft cannot operate commercial flights.

On paper, this is a mandatory modification. In practice, it feels like a rolling global grounding until each aircraft is updated and cleared.

A fix that takes hours, landing in a bad week

The repair itself is relatively quick, but the timing and volume are brutal.

For around two-thirds of the affected jets, airlines can simply revert to an earlier ELAC software version or load a patched one. This takes about two hours per aircraft and can usually be done overnight or between flights.

For older aircraft, roughly 1,000 jets globally, hardware changes are also needed to support the corrected software. Those planes face longer ground time at a moment when hangars, parts and engineers are already stretched by unrelated engine issues and maintenance backlogs.

In reality: thousands of jets competing for limited slots in an already overloaded maintenance system, right in the middle of a busy travel period.

Who’s hit globally, and how badly?

Because the A320 family is the backbone of short- and medium-haul flying, the impact has been immediate and worldwide.

United States

  • American Airlines says about 340 of its 480 A320-family aircraft need the fix. It expects to complete most of the updates in about two days, with each aircraft out of service for around two hours.
  • Delta says fewer than 50 A321neo jets are affected.
  • United has flagged six aircraft needing work, while Hawaiian Airlines says it is unaffected.

Asia-Pacific
  • All Nippon Airways has already cancelled at least 65 domestic flights and warned of more as additional aircraft go in for updates.
  • Air New Zealand has announced multiple cancellations and delays as it checks and updates its A320 fleet.

Europe and Latin America
  • Lufthansa, easyJet, Wizz Air and Air France have all taken aircraft briefly out of service. Air France has cancelled around 35 flights, roughly 5 percent of its daily schedule.
  • Avianca in Colombia, with over 70 percent of its fleet affected, has temporarily closed ticket sales for travel until December 8 to manage the disruption.
  • Mexico’s Volaris has warned of delays and cancellations for up to 72 hours while it works through its Airbus narrow-body fleet.

 

India: One of the biggest A320 markets is directly in the line of fire

India is especially exposed because its domestic aviation boom has been built largely on the A320.

  • Indian carriers operate around 560 A320-family aircraft, according to industry and regulatory estimates.
  • Of these, roughly 200–250 jets need immediate software changes or hardware adjustments under the Airbus/EASA directive.

The DGCA has issued a mandatory safety directive for Airbus A318, A319, A320 and A321 aircraft. Airlines have been told they cannot operate affected planes until the required checks and modifications are completed and recorded in their mandatory modification lists.

For now, the message from both Airbus and regulators is straightforward: fix first, fly later.

Aishwarya Dabhade
Aishwarya Dabhade Chief Sub-Editor at Moneycontrol. She leads shifts and writes explainers on business, policy, markets and geopolitics. Ex-CNBC-TV18, The Economic Times, YouGov and WebEngage.
first published: Nov 29, 2025 01:05 pm

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