Surge in car-crash deaths could be magnified by new breed of EVs

At the time of his study, 2011, Anderson was concerned about what a tide of SUVs and super-sized trucks would mean for road fatalities. And he was prescient; in the years since, U.S. road deaths have surged in step with the average weight of the American vehicle. Anderson was less concerned with electric vehicles, because he figured the batteries would show up first in hatchbacks and sedans like the Nissan Leaf and the Tesla Model S, another thesis that panned out. In the next few months, however, the safety landscape will change drastically, as several huge and heavy electric vehicles hit the streets. By the end of the year, about 18 new battery-powered SUVs and pickup trucks will be available for U.S. buyers to choose from.

“What matters is less the average weight than the heterogeneity,” Anderson says. “There could be a window where it’s pretty unsafe to be driving (small, gas-powered vehicles) and getting into multi-vehicle accidents.”

Consider the GMC Hummer EV, which tips the scales at almost 9,100 pounds, roughly the equivalent of two Chevrolet Silverado pickup trucks. It’s hard to imagine any collision it might be involved in as minor. Ironically, as more drivers choose massive trucks over family cars, some consumers who prefer smaller cars are turning to trucks as a form of defense.

Despite the extra pounds, most of the current crop of electric vehicles decelerate at distances in line with — and sometimes better than — similarly sized gas vehicles, according to data compiled by Consumer Reports. There are a few reasons for this. Carmakers are fitting many of these vehicles with larger brakes, for one. Secondly, electric vehicles have regenerative braking systems in which the electric motors slow the machine slightly while generating power. Brembo, which supplies many of the brakes to carmakers, says the regenerative systems often entirely compensate for the additional weight, which is typically at least 10% more than that of a similar combustion vehicle.

Finally, electric cars tend to have better weight distribution and lower centers of gravity than gas-powered cars, thanks to the ponderous battery sealed under the floor of the machine, so braking power is spread more evenly among the four wheels and the tires have more friction with the road. “It all counteracts the additional momentum,” says Jake Fisher, an engineer who leads auto testing at Consumer Reports. “In a physics equation, it cancels out.”

On Polestar vehicles, regenerative braking via the motor handles much of the deceleration, including in relatively sudden stopping situations, Christian Samson, head of product attributes, said in an e-mail. Even so, its engineers did not factor that into their equations when deciding how big the brake pads should be.

“Friction brakes are dimensioned and capable of handling all of the vehicle’s braking despite having the regen system, which, in reality, handles the bulk of the deceleration,” Samson explained.

Audi engineers say the regenerative systems on its current electric vehicles handle up to 95% of slowing and stopping, including about 30% of the deceleration in an emergency situation. The Audi e-tron, for example, stops more quickly than the company’s Q7 SUV, according to Consumer Reports, despite being 14% heavier. In fact, the e-tron brakes are used so little that Audi had to design a special protocol to keep the pads from getting corroded.

Of course, stopping distance is only pertinent when brakes are engaged. If the pilot of a mammoth EV accidentally steps on the accelerator, isn’t paying attention or can’t see the vehicle’s path very well, its full mass will come to bear, situations that may be exacerbated by the violently quick acceleration most electric motors are capable of. There are about four pedestrians killed by pickup trucks making a left turn for every fatality caused by a conventional car in the same situation. The Insurance Institute for Highway Safety blames poor visibility and links the decade-long surge in pedestrian fatalities to steadily bulked-up vehicles.

The problem has caught the attention of federal regulators. In March, the National Highway Traffic Safety Administration proposed updating its five-star safety ratings program for new cars. If the change is made, automakers, for the first time, would have to build with pedestrians in mind to get high marks.

What’s more, researchers have found a direct correlation between pedestrian fatalities and the weight of the offending vehicle. Equally troubling, the blind spot in front of hulking pickup truck hoods can be up to 11 feet longer than that of sedans, according to a recent Consumer Reports study.

The insurance industry, however, is sanguine about the mass market transition to EVs. Janet Ruiz, director of strategic communications for the Insurance Information Institute, said EV pilots tend to have cleaner driving records than their petrol-powered peers; specifically they speed less and log fewer miles. A 2020 study from the Highway Loss Data Institute found that electric vehicles were tied to roughly 20% fewer claims than similar vehicles running on gas, although the severity of their claims were slightly higher.

As for the Hummer, its stopping hardware was considered just as carefully as its 0-60 acceleration. General Motors Co. spokesman Chris Bonelli said the truck has an “upsized, robust” brake system, a full suite of active safety features like reverse automatic emergency braking and torque vectoring, a technology developed in sports cars that, at least in some cases. could help the 1,000-horsepower truck steer around potential collisions.