The Members of Decolight Ceramics Limited
The Directors are pleased to present their report on the working of
the company along with the Audited Accounts for the year ended 31st
March, 2011:
Financial Performance
The details of the financial performance of the company are appearing
in the Balance sheet, Profit & Loss Account along with other financial
statement.
Highlights are as under:-
(Rs. In lacs)
Particulars 2010-11 2009-10
Total Income from operations 14478.53 8749.25
Profit before considering 1252.03 1053.85
Exceptional items, Interest,
Depreciation and Taxation
Less: Interest & Financial
Charges 606.03 772.75
Less: Depreciation 544.73 521.85
Profit / (Loss) before
considering Exceptional Items
and Tax 101.27 (240.75)
Less: Exceptional Items - 38.44
Profit / (Loss) after exceptional
items and before taxation 101.27 (279.19)
Provision for taxation 22.85 (143.55)
Profit / (Loss) after Tax 78.42 (135.64)
Less: Prior period items – 0.17
Add: Balance of Profit brought
forward from previous year 1979.83 2115.64
Profit available for
appropriation 2058.25 1979.83
Appropriation to: – –
Proposed Dividend on
Equity Shares – –
Balance Carried over to the
Balance Sheet 2058.25 1979.83
Dividend
Your directors do not recommend any dividend for the year 2010-11 due
to unsatisfactory business performance.
Business Performance
For the year ended 31st March, 2011, the revenue from Tiles, Building
Materials and Allied Activities remained at Rs.14043.32 lakhs as
against Rs. 8199.56 lakhs for year 2009-10. On green power generation
front, during the year under review the revenues were Rs. 336.66 lakhs
as against Rs. 549.69 lakhs for the year ended 31st March, 2010.
Overall for the year under review, the company reported a profit before
tax of Rs. 101.27 lakhs as against the reported loss of Rs. 240.75
lakhs for the year ended 31st March, 2010.
Though the company could manage volume growth in its Tiles, Building
Materials & Allied Activities segments, the margins were affected
because of the higher inputs cost and interest costs. Besides, the
company also had to bear the brunt of natural calamity destruction on
17th of November, 2010 resulting in temporary shutdown of the plant and
manufacturing facilities. Consequently, the company could regain its
factory operations only from 1st January, 2011 onwards after the
disaster. The revenues from wind power generation also impacted because
of deteriorating performance of the 2.10 MW WTG. on which the company
was compensated for shortfall in output generation during year 2009-
10. Ultimately, the management had to dispose off the 2.10 MW WTG
during year end 2010-11. Further, due to shifting of the aluminium
composite panel manufacturing facilities to other place and the time
delay involved in the reinstallation process, during the year under
review there was no aluminimum composite panel production. However,
efforts are on to restart the production at the earliest.
During the year under review, the Company''s vitrified tiles production
capacity stood at 12000 sq. mtrs. per day. There was no capacity
addition during the year.
Corporate highlights
Capacity Expansion
The current capacity of the company''s manufacturing facilities for the
production of vitrified tiles stand at 12000 sq. mtrs per day. There
was no capacity expansion during the year under review. The present
capacity of production is running on maximum efficiency.
The management has the plan to enhance the production capacity to
24,000 smpd.
Green Power
On Windmill Power Generation front, the gross generation of green power
of comes to 60.00 lakh units for the year under review as against 81.31
lakhs units during year 2009-10. Units generated thereat have been
wheeled or banked through State grids.
Allotment of shares on preferential basis
With the completion of the allotment of shares on preferential basis to
non-promoters during October, 2010, presently the company''s total
issued, subscribed and paid up capital stands at Rs. 48,33,54,440. The
company''s shares have been listed in the Bombay Stock Exchange Ltd. and
The National Stock Exchange Ltd.
Preferential Issue of convertible equity warrants
Pursuant to the Special Resolution passed by the Members in the 10th
AGM and the in principle approval under clause 24(a) of the listing
agreement received by the company from BSE and NSE, dated 18.11.2009
and 27.11.2009 respectively, the company allotted 28,237,500 equity
convertible warrants on 8th December, 2009 at allotment money of Rs.
2.75 including a premium of Rs. 0.25 per warrant. Since the allottees
have not exercised their right of conversion into equity shares within
eighteen months from the date of allotment, as per SEBI ICDR
Regulations, 2009 the warrants so issued stand lapsed. Accordingly,
the company has communicated to both the stock exchanges.
Fixed Deposits
Your Company has not invited/accepted any Fixed Deposits within the
meaning of Section 58A of the Companies Act, 1956 and the Rules made
there under.
Listing
The equity shares of the Company are listed with Bombay Stock Exchange
(BSE), and National Stock Exchange (NSE) . There are no arrears on
account of payment of listing fees to the Stock Exchanges
Awards and Recognitions
During the year under review the company has received a Certificate
from Universal Media Group, Creating Powerful Business Platforms, in
appreciation of the company''s valuable contribution to the tiles and
ceramic industry and the company''s presence at the index-ifj industry
meet for the tile and ceramic industry, dated 14th March, 2011.
Health, Safety, and Environment
The Company is taking continuous steps and also developing environment
friendly processes for effective resource management with specific
focus to energy, water and basic raw materials. Monitoring and
periodic review of the HSE Management System is done on a continuous
basis with emphasis and focus given to safety at workplace. The Company
has implemented a Management System complying with the requirements of
ISO 14001:2004 for manufacturing of Vitrified Tiles.
Quality
The company''s products undergo different quality parameter checking and
the company continues to focus on delivering products and services that
consistently meet customers'' expectations. Quality consciousness
through continual development and improvement of its all processes,
procedures and systems has been inculcated throughout the plant of
vitrified tiles unit. The Company has implemented a Management System
complying with the requirements of ISO 9001: 2008 for manufacturing,
supply and export of vitrified tiles. Strict quality control is
maintained through raw materials, in line and finished products
inspection.
Management Discussion and Analysis Report
Management Discussion and Analysis Report as required under the Listing
Agreement with the Stock Exchanges is attached as Annexure ''A''.
Directors
In accordance with the provisions of the Companies Act, 1956 and the
Articles of Association of the Company -
i) Mr Vasant A Kaila, Director of the Company, retires by rotation and,
being eligible, offers himself for re-appointment.
ii) Mr Ashvin H Bopaliya, Director of the Company, retires by rotation
and, being eligible, offers himself for re-appointment.
Appropriate resolutions for the appointment of the aforesaid Directors
are being moved at the ensuing Annual General Meeting for your
approval.
Corporate Governance
The disclosures as required under the Corporate Governance have been
furnished as part of this report. The Company has taken the requisite
steps to comply with the recommendations concerning Corporate
Governance. A report on Corporate Governance together with a
certificate of compliance from the Practising Company Secretary, forms
part of this report.
Directors'' Responsibility Statement
Pursuant to the requirements under section 217(2AA) of the Companies
Act, 1956, the Board of Directors of the Company hereby state and
confirm that
(a) In the preparation of the annual accounts, the applicable
accounting standards have been followed along with proper explanations
relating to material departure;
(b) The Directors have selected such accounting policies and have
applied them consistently and have made judgments and estimates that
are reasonable and prudent so as to give a true and fair view of the
state of affairs of the Company at the end of the financial year and of
the profit of the Company for the year under review;
(c) The directors have taken proper and sufficient care for the
maintenance of adequate accounting records in accordance with the
provisions of the Companies Act, 1956 for safeguarding the assets of
the Company and for preventing and detecting fraud and other
irregularities;
(d) The Directors have prepared the annual accounts on a going concern
basis.
Auditors
SVK & Associates, Chartered Accountants, Ahmedabad, Firm No. 118564W,
the Auditors of the Company, retire at the ensuing Annual General
Meeting and `being eligible, offer themselves for reappointment. The
Company has received a copy of valid Peer Review Certificate issued by
ICAI Board and letters from auditors to the effect that their
reappointment, if made, would be within the prescribed limits under
Section 224(1B) of the Companies Act, 1956 and that they are not
disqualified for such reappointment within the meaning of Section 226
of the said Act. The observation of the auditors referred to in the
Auditors'' Report have been suitably explained in the Notes on Accounts.
Insurance
All the assets of the Company are adequately insured and the policies
are valid and subsisting.
Particulars Of The Employees
Particulars of employees in accordance with provisions of Section 217
(2A) of the Companies Act, 1956, read with Companies (Particulars of
Employees) Rules, 1975, as amended, are not given as none of the
employees qualify for such disclosure.
Conservation of Energy, Technology Absorption and Foreign Exchange
Earning and Outgo
A) Conservation of Energy
a) Energy Conservation measures taken:
Your Company continues to be committed to energy conservation in its
manufacturing operations.
Cost Accounting Records
Your Company is required to maintain cost accounting records in respect
of wind power generation business and the Company has complied with the
above requirement for the year ended 31st March 2011.
b) Some significant Energy conservation measures implemented in the
recent past are:
1. The company is taking every necessary steps towards reducing the
consumption of energy.
2. The captive power units of the company have been functioning
properly. Units generated thereat have been wheeled or banked through
State grids which augur well towards reduction in energy cost.
3. The Company continues to reduce the firing cost of Tiles driers by
effective recovery of waste heat for using in Roller Kilns and for this
the company on a regular basis identified leakage points and necessary
prevention / rectification is done / being done .
4. The Company made regular maintenance to plant and machinery in
addition to design modifications in the machinery and allied equipments
to aid in conservation of energy and improvement in operational
efficiency.
5. The instructions of the energy auditor have been disseminated
throughout the manufacturing set ups with the objective of creating
awareness towards effective conservation of energy and reduction of
costs.
6. The Company also uses the energy saving techniques by using the
waste steam converting into vapors and then reusing the same in cooling
and filtering the Coal gas.
7. To reduce the company''s Spray Dryer fuel cost further, the company
imported new Coal Stove.
c) Impact of the measures
Total fuel cost during the year was Rs. 2633.23 lacs while the same was
Rs. 2764.85 lacs in the last year. During the year under review the
company could generate 60 lakh units as against 81.31 lakhs units of
wind power in previous year. The total revenue implication is Rs.
336.66 lakhs as against Rs. 549.69 lakhs of previous year.
Following are the details of power cost per ton of production:
Year Production Total Power Power cost
(Tons) Cost incurred per ton /Rs.
/ Rs. (Net of (Net of wind
wind power) power)
Vitrified Tiles Unit / MT
2005-06 33466 128,247,057 3832.16
2006-07 40583 161,802,924 3986.96
2007-08 53928 212,304,984 3936.75
2008-09 47159 221,340,254 4693.00
2009-10 61981 220,078,014 3550.73
2010-11 56684 229,656,472 4051.52
Aluminium Composite Panels Unit / Sq Mtr
2008-09 31890 Sq/Mtr 12,63,249 39.61/Sq Mtr
2009-10 40703 Sq/Mtr 14,38,241 35.34/Sq Mtr
2010-11 Nil - -
B) Technology absorption
Efforts made in technology absorption:
a) Research & Development (R & D)
1. The Company continues to pursue its research and development efforts
in the areas of product concept development, raw material usage giving
priority to local contents and product features and product quality
improvement, reduction in the Kiln cycling time of Vitrified Tiles,
etc. and is adequately equipped with its own R&D Department with
qualified manpower.
Benefits derived as a result of the above R & D
1. During the year under review, the
company continued to use local clay and for this the Company has been
receiving cooperation from Central Glass & Ceramic research Institute
(CGCRI), Naroda, Ahmedabad, for the development of local Indian clay.
Consequently, local contents of the product increased and dependence on
Ukraine Clay completely stopped.
2. The company replaced the old technology polishing line with the
latest technology and longer length polishing line. This step continued
to contribute improvement in quality, reduction in energy consumption,
saving in working hours, and reduced use of abrasives leading to cost
savings in production.
3. Reduction in the company''s Spray Dryer fuel cost because of
importation and installation of new Coal Stove
4. Regular overhauling and upgrading of the machinery resulted in
improvement in the functioning of the machineries.
5. Routine and Preventive Maintenance carried out to its Auxilassing
Calibrating Machine reflected improved quality and product life in the
products of the company in addition to reduction in the consumption of
abrasives and electricity.
6. The company uses CNG in its manufacturing facilities which promote
environmental cleanliness, leads to more efficiency and less polluting.
7. The above measures continue to contribute conservation of resources
and reduction in pollution and costs, productivity enhancement,
improved product quality and eco-friendly products.
Future Plan of action
1. Introduction of Nano Technology backed machinery for manufacturing
of high Nano quality Vitrified Tiles.
2. Drive to position the company''s products in untapped and potential
markets.
Expenditure on R & D tentatively planned
a) Capital Expenditure Rs. 2.50 Cr
b) Recurring Rs. 0.50 Cr
c) Total Rs. 3.00 Cr
b) Technology absorption, adaptation and innovation
The company is using Chinese and Spanish technologies in its
manufacturing facilities since year 2004.
The benefits derived are reflected in the products of the company in
the form of improved product features, quality, product life, and
better hygienic contents in addition to the increased business
opportunities for the company''s product that may accrue in the periods
ahead.
The company has not imported any Technology during the last five years
reckoned from the beginning of the financial year.
C) Foreign Exchange 2010-11 2009-10
Earning & Outgo
1. Total foreign exchange
earned Rs. 10,80,986 4,09,446
2. Total foreign exchange
used Rs. in lakhs 298.39 501.76
Industrial / Human Relations:
The Industrial relations during the year under review continue to
remain cordial between the workers and management. The Management
appreciates the employees of all cadres for their dedicated service to
the Company, and expects continued support for higher level of
productivity, cost optimisation and better delivery systems with
greater concerns on health, safety and environment. The Company
continued its efforts in the HR policies and processes to further its
performance.
Acknowledgement:
Your Directors place on record their sense of appreciation for the
co-operation received from the Banks, Financial Institutions,
Employees, Customers and Suppliers of the Company at all levels during
the year under review.
For and on behalf of Board of Directors
Sd/-
Girishbhai M. Pethapara
Chairman
Place : Morbi
Date : 26th August, 2011
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