ACC
BSE: 500410 | NSE: ACC | ISIN: INE012A01025 | Cement - Major
- Directors Report
- Chairman's Speech
- Auditors Report
- Notes To Accounts
- Accounting Policy
- Finished Products
- Raw Materials
| Chairman's Speech | Year : Dec '06 |
It gives me immense pleasure to welcome you
to the 71 Annual General Meeting of your Company.
I start by introducing you to new members of the
management team at ACC and explain certain important
changes in the top management of your Company
Mr. M L Narula is set to complete his st extended
term as Managing Director of your Company
on March 31 this year. He will be succeeded by
Mr. Sumit Banerjee, CEO Designate and
Director with effect from April 1, 2007.
As we stand at the brink of Mr. Narula's retirement,
I would like to share with you some highlights
of his illustrious career. His has been a long and
meritorious stint in the service of your Company,
a stay of more than fortyfour years. Mr. Narula
has held various positions including that of
Wholetime Director since April 1996 and as Managing
Director from December 2002 onwards.
Mr. Narula joined ACC in 1963 as a junior engineer.
His engineering skills, his keen eye for innovation
and impeccable common sense helped him on his
way up the ladder. The career path of Mr.
M L Narula serves as an inspiration to his younger
colleagues in ACC. With the ACC ship now in full
sail, Mr. Narula is all set to make way for his
worthy successor. Mr. Sumit Banerjee is appointed
as the CEO Designate st and a Director on the Board
from 1 January 2007 and will take over as Managing
Director on April 1, 2007.The track record of
Mr. Sumit Banerjee is impressive. A B.Tech (Hons) in
Mechanical Engineering from IIT Kharagpur,
he joined Larsen & Toubro Limited (L & T) where
he was engaged in sales and execution of projects
in steel and energy sectors. He moved to the Indal
and Hindalco group where he was Project Manager
for implementation of their power project at
During his tenure as Managing Director, the performance
of your Company has been consistently outstanding.
Many important milestones were crossed under his
stewardship – ACC's turnover crossed the US$
1 billion mark, yearly production exceeded
18 million tonnes and profits grew
beyond Rs. 1,400 crore in 2006.
Hirakud. He was appointed Chief Executive of
Sheet Business one of Indal's
Strategic Business Units. From 2004 as President
Foils & Wheels,Mr. Banerjee headed the integrated
Foil/Packaging and Wheel Businesses
of Hindalco and Indal. He then joined Tube
Investments of India Limited as
Managing Director in April 2006. His strong
background in engineering will
prove useful in managing your Company
.
I take this opportunity to formally welcome
the incumbent CEO of your Company Mr Sumit Banerjee,
on behalf of all of us. We wish him all success
in his new assignment.
Cement Industry
The Cement Industry has played a pivotal role
in revving up the Indian Economy by maintaining
an impressive rate of growth in the last three
years. In the calendar year 2006, the industry
witnessed an imposing growth of 11.3 percent
as compared to 9.4 percent in the preceding year,
with capacity utilization well over 90 per cent.
It could have been even higher, had infrastructure
growth been upto the expected level. Housing
sector has remained the largest source for cement demand
.
The industry has sustained a growth of 8 percent
CAGR for the last one-anda- half decades. This growth
is both quantitative and qualitative, as our
cement is at par with the best in the world. India
maintained its position as the second largest cement
producer in the world. Indian cement further
enhanced its status in the global market, when the
export of cement and clinker crossed the 10 million-tonne mark
last year.
Though the outlook for the Indian Cement Industry
depicts a bright picture,there are some lingering
concerns. Containing the cost-push to maintain
competitiveness and profitability of the industry in
the long term will be abig challenge. Energy continues
to worry us. I fear that the availability and
price of coal will require close coordination with
Government.
Capital investment in the industry is likely to
rise significantly. Currently the industry is able
to finance a substantial part of capital expenditure
through internal generation. Supply of machinery and
equipment on schedule has also not been reliable.
Both these factors can affect capacity expansion
projects.
The production of blended cements, particularly
fly ash based cement,continued to grow in 2006 as well.
The availability of good quality fly ash is 23
Coal and Energy The Cement Industry receives coa
through long term linkages. Currently
due to the gap between the demand and supply of coal,
Ministry of Coal is not sanctioning linkages to new
capacity which is adversely affecting the
Cement Industry.
The situation becomes all the more difficult,
as the Ministry of Coal is supplying only 80 percent
of coal requirements of the Cement Industry
through Fuel Supply Agreements (FSAs) while cement
plants may have to procure the rest through other channels.
As cement is a continuous process,not uniform across
the country. There are locations where fly ash is not
adequately available or where its usage is not viable.
Last year I mentioned that many government departments
do not accept blended cements. Thatposition still
continues though some of the departments have accepted
the use of blended cements.In sum, I expect that
the industry will perform well during 2007 with
demand likely to grow at about 9 to 10 percent.
The demand supply scenario will be balanced in most regions,
though some regions may experience seasonal tightness.
I believe we should all be appreciative of the
Government, as a target of 8 to 9 percent growth has
been aimed for in the XI Plan, and the cement industry
is an integral part of the core sector
industries. Now, the onus is upon us to live up to the
expectations and endure with our excellent performance
to embark upon newer horizons and reach greater heights.
Taxes and Duties
Cement remains the highest taxed amongst all
the essential infrastructure inputs in India. Various
government taxes and duties put together
constitute over 70 percent of the ex-factory price.
This is exorbitant when compared with the 17 countries
in the Asia Pacific region where the average
incidence of all taxes on cement is just 11.4 percent
with the highest rate being in Sri Lanka at 20 percent.
Yet it is an irony that cement is an essential
commodity required by all sections of society,
including the common man. Cement Industry is a major
contributor to the Exchequer with excise duty
alone working out to be over Rs.5,500 crores annually.
As India takes decisive steps towards further
globalisation, it is hoped that the incidence
of taxation on cement will also reflect the same
moderate rate that prevails in other countries.
Coal and Energy
the industry cannot depend for any part of its
supplies on uncertain procurement linkages.
Cement Industry is largely dependant on captive power
generation as the power availability situation is grim in most cement-producing states, both in terms of
quality
and quantity. Most cement plants have been compelled
to make huge investments to install captive power plants.
To make matters worse, some state governments are also
imposing taxes and duties on these captive power plants.
Though coal production is slated to grow, there are
indications that the demand supply mismatch will
not be solved in the near future. Last year I
had appealed for speeding up the process of
allotting coal blocks to cement producers for
captive mining. There has been no positive development
on this front.
Customer Service Initiatives
In the last few years, your Company took visible
steps to become more customer-focused and appreciably
increased the level of services to customers.
A host of new customer services have been introduced
to assist customers in selected cities and towns
across the country. These include site visits for
inspection and guidance, testing and aides for
customers. Most of these services targeted
small individual home builders who constitute a large
group of our end-users.Your Company has set up
ACC Help Centres in several cities to provide basic
information and guidance to customers on various
home building-related procedures. An interactive
website was launched primarily for the benefit of
small retail consumers and home builders.
The site provides online inputs ona host of useful
topics related to home building.
Your Company conducted exhaustive market surveys
to understand the perception of customers and assess
its brand image. You will be happy to note
that a brand equity study carried out by a well-known
market research firm of global repute indicated
that ACC is the most preferred and recommended
brand of cement in India. The brand stood way
ahead of all other competitors
in this comparative analysis.
Modernization / Expansion Projects
The total annual capacity of your Company stood at
19.91million tonnes at the close of the year.
Last year we completed the project for augmentation of
clinkering and cement grinding in Gagal Unit II
after which the capacity at Gagal increased to
4.4 million tonnes per annum (MTPA). The expansion and
modernization of Lakheri Cement Works along with
the installation of a new 25 MW Captive Power
Plant is scheduled for commissioning in the first
quarter of 2007. Other projects scheduled to be
completed in 2007 include grinding augmentation at
Tikaria, Kymore, and Wadi. After all these projects
are completed, the total cement capacity of your
Company will increase to about 23.10 MTPA by
the end of 2007.
In 2008 we expect to complete augmentation of
cement grinding capacity at Madukkarai by 0.22 MTPA.
The expansion project at Bargarh, together with
the establishment of a 30 MW Captive Power Plant,
will also go on stream next year raising the capacity
of the plant to 2.14 MTPA.
Recently the Board approved capital outlay of
Rs. 1,487 crore to increase the clinkering capacity
at the New Wadi Plant with additional cement grinding
facilities in Karnataka and a captive power plant
of 50 MW capacity. This project is likely to go on
stream in 2009 and will enhance our cement capacity
in the state by 3 MTPA. With this the capacity of
your Company will rise to
27.50 MTPA by the end of 2009.
These projects would enable your Company to cater
to the varied requirements of the cement market
and also help in maintaining its distinct
position across all parts of the country.
It will also enhance the efficiency and
productivity of our plants in the country.
Ready Mix Concrete
The Ready Mix Concrete Business of your Company
picked up its growth momentum. Sales volume and
turnover grew by 18 percent and 36 percent
respectively. Ready Mix Concrete (RMX) is
recognized as being among the fastest growing
industries in the country. This rapid growth is
fuelled by the construction of major institutional
and infrastructure projects and the high
demand for commercial and residential property in
major metropolises as well as in tier-II cities.
The potential and scope for future growth of this
industry is enormous. In the developed world,
construction industry consumes as much as 70 percent of
cement through the use of Ready Mix Concrete (RMX).
The overall usage of RMX in India is still quite
low at about 2.5 percent but it is increasing rapidly.
In many of our large cities, more than 20 percent
of cement consumption is already consumed
in the form of RMX.
Ready Mix Concrete will be an important focus
area for your Company in the years to come.
Your Company has drawn up an ambitious growth
plan for this business to avail the growing
opportunities in this field and has taken steps to
create the necessary organization structure required
to achieve this growth.
Overseas Contracts
Your Company has been in contract with Yanbu
Cement Company for the operations and management
of their large cement plant at Yanbu in the
Kingdom of Saudi Arabia for the twenty-eighth year
of a successful relationship. The consultancy assignment
with Dangote Industries, a leading group in Nigeria,
for their cement plants at Obajana and Benue has
progressed satisfactorily. Your Company entered a
new agreement with Mugher Cement Enterprises of
Ethiopia to provide consultancy for their
proposed 3000 TPD Greenfield cement project.
Likewise, your Company extended its services to other
clients in Africa and West Asia.
Connect India
Your Company implemented an ERP system called
CONNECT India. Using SAP software, the project
has standardized the Cement and Ready Mix Concrete
business with all operations, locations and transactions
being fully integrated in a manner that is on-line
with updated data and information. This new
system will greatly facilitate day-to-day operations
and decision-making. Project CONNECT India incorporates
tighter controls through well-defined authorizations
and rigid systems that in turn will help inculcate
even better governance in business processes.
This system enables an enhanced level of internal
control as envisaged under Clause 49 of Listing
Agreement for Corporate Governance Compliances.
In order to ensure the project's successful
implementation, training and induction into the new
system was undertaken on an unprecedented scale.
Sustainable Development
In the last year, your Company initiated several
new activities to emphasize its commitment to the
economic, environmental and social sustainability
of all its stakeholders. The thrust on sustainable
development was strengthened with the formation of
dedicated teams at the corporate office and units to
oversee and coordinate activities relating to Alternate
Fuels and Raw Materials, corporate social responsibility
and occupational health and safety (OH&S). Salient
among the measures taken by these new departments
were a detailed assessment of community needs,
a corporate policy and strategy to
Alternate Fuels & Raw Materials
Your Company has embarked wholeheartedly on a
new path to promote the use of Alternate Fuels
and Raw Materials (AFR) and provide a total
solution to the waste generators of the country
through co-processing of all types of waste in
the cement process.This forms an essential
part of your Company's contribution to
sustainable development and an effective means
of providing service to the waste generators,
conserving the environment and our mineral resources
The AFR programme includes a determined
quest to offer practical and better ways of disposing
of industrial and support the national effort against
HIV/AIDS, the introduction of Waste management services
and the introduction of a new safety culture.
Your Company is closely interacting with Government
and expert bodies to promote co-processing of
waste materials. Your Company has also demonstrated keen
interest in expressing its voice in Sustainability matters
at a global level. Your Company is an active member
of the Cement Task Force of the Asia Pacific six
nation partnership (APP6) for reducing Green
House Gases. Recently your Company co-sponsored
the Delhi Sustainable Development Summit which
was organized by The Energy Resources
Institute (TERI) and the World Business Council
for Sustainable Development.The Cement
Sustainability Initiative (CSI) of the World
Business Council for Sustainable Development
(WBCSD) organized a special CEO forum at this
event to discuss how to make use of its international
practice and experience within the large and
growing Indian cement sector. Your Company
presented papers at this forum on Indian Cement
scenario on Clean Development Mechanisms and
Opportunities for Co-processing of Waste in
Cement plants. As a corollary to this event,
it was decided that Cement Manufacturers'
Association (CMA) and TERI could partner to
formalize this initiative in India
particularly with a view to explore ways to
improve the Cement Industry's climate and energy
impacts through increased usage of blended cement and
alternate fuels. Your Company will participate
in this initiative with enthusiasm.
Your Company has made notable strides in the
areas of Alternate Fuels and
Raw Materials, Occupational Health and Safety,
Community Development and Support to the National
Effort against HIV/AIDS, highlights of which I am
pleased to share with you here.municipal wastes
through co-processing in cement kilns, dryers
and Captive Power Plants. Your Company has drawn
from the global experience and expertise of the
Holcim Group in this field.Occupational Health
& Safety Your Company is deeply committed to
provide a safe and8
and healthy work environment to all its employees
and contractors. Occupational Health and Safety
(OH&S) received renewed focus and the function
was enriched with several valuable inputs from
Safety practices of the Holcim Group. During the
year, an Apex OH&S Committee was constituted
which is headed by the Managing Director and monitors
the proper implementation of the Company's OH&S
policies at each of the plants. Your Company
redoubled its efforts to achieve excellence in
safety performance across all its operations
with special attention to improving safety
related behaviour and actions of employees at
all levels and across all functions and units of
the organization.Your Company takes a “Zero tolerance”
stance on all health and safety related behaviour
Mechanisms for monitoring activities related to health,
hygiene and safety have been set up at every
plant. These include strict rules and procedures
to prevent mishaps. Advanced medical facilities,
qualified doctors and effective monitoring devices
are available at every plant to ensure
workplace hygiene and good occupational health
and emergency care.Safety awareness and Behaviourial
Safety training programmes and workshops are organized
regularly to educate and encourage
employees to take adequate precautions to avoid
unsafe practices and minimize risks.
Community Development
Your Company has demonstrated the practices
of being a Good Corporate Citizen from the
early years of its inception. In particular
your Company has focused on the community that
lives near its factories and undertaken a wide
range of activities to improve the
living conditions of the less privileged classes
mong them. These include education, healthcare,
vocational guidance and building rural infrastructure
Last year, your Company initiated research to
assess the basic needs of these local communities
and their perceptions of the impact of various
community development schemes implemented in
recent years. Two such studies were
conducted during the year with the help of external
agencies of repute. The research findings will
help enhance the effectiveness of
development schemes in consultation with the
target community.
Combating HIV/AIDS
Your Company stepped forward to play a proactive
role in the nationwide effort against the spread of
HIV/AIDS that is recognized as being one of the
country's most important public health issues. As
a first step, your Company announced a Workplace
policy for HIV/AIDS to guarantee and safeguard the
fundamental human rights of employees affected by
this virus while enunciating care for
their treatment. The policy includes awareness
programmes for the benefit of employees and their
families as well as for the community around us.
Another important initiative by your Company
was the establishment of an Anti Retroviral Treatment
(ART) Centre for the treatment of persons affected
with HIV/AIDS. The center is located
at Wadi in Karnataka and is now operational. The
centre provides voluntary counseling and testing
and has state-of-the art equipment including a
CD4/CD8 cell counting machine that is critical in
HIV testing. Your Company aims to operate the centre
as a world-class facility catering to the general
public living in Wadi and surrounding areas.
It is a matter of pride that your Company became
the first in the Indian corporate sector to establish
an ART centre of this kind.In another development,
your Company signed a memorandum of understanding
with Christian Medical College (CMC) Vellore to
cooperate with them in combating the HIV/AIDS virus.
This partnership will leverage the expertise of a
distinguished medical institution like the CMC to
help draw up similar programmes to
create awareness, facilitate treatment and tackle
the spread of the virus in Tamil Nadu which has
the country's highest prevalence.
Good Corporate Citizen Award
The Bombay Chamber of Commerce and Industry (BCCI)
selected ACC as the winner of its Good Corporate
Citizen Award for the year 2005 - 2006. The
citation singled out your Company as being an
organization that “has always reached out beyond
its business interests while pursuing the objective of
creation of a better society”. According to the
Chamber's announcement, ACC's consistency in
terms of business performance, employee welfare,
customer satisfaction and social investment were
the key differentiators,which made it the most
suited candidate for the award. Awards such as this
one are cherished with special satisfaction because
they encourage us to become more involved with
the world around us.Reorganization
Your Company adopted a new organization structure
that was drawn in consultation with The Boston
Consulting Group. This was done to make your
Company more customer-focused and responsive to
the external environment, and in addition to the
core business of cement, to facilitate
sharper focus on certain new thrust areas for the
organisation such as the growth of RMX business,
pursuit of technical excellence and sustainable
development.
Synergies with Holcim
The association with the Holcim Group continued
to be valuable. Close interactions between our
employees enabled your Company to acquire
knowledge in a host of new areas and create mutual
synergies. Of these the most critical initiative
has been in the area of Information Technology
comprising ERP implementation of a SAP-based software
package which Ihave already described. Other
areas in which significant expertise was
acquired included a better understanding of logistics
and supply chain management, product portfolio management,
project management
training, management of capital expenditure projects
and quarry scheduling and optimization.
Macro-economic Outlook
India's image continues to soar in the global
scenario. In recent years, the world watched the
economic awakening of India and wondered if the
slumbering giant could follow in the footsteps of China
There are few doubts now. During 2006, the
Indian economy firmly moved centre stage with
9.1 percent GDP growth in the first half of the 2006-07
fiscal.this was no flash in the pan.
The economy has grown at above 8 percent in six
of the last seven quarters, and the so-called 'Hindu
rate of growth' may well become a distant memory.
In 2006 Indian companies raised billion in
domestic and overseas markets, about 66 percent higher
than in 2005. Bank credit expanded by over 30 percent,
for the third consecutive year.On the geopolitical front
the country made important strides. Last year's
nuclear cooperation agreement with the US will pave the
way to meet some of the energy shortfall that could
hamper economic development in large
parts of the country. Trade and investments instead of
territorial disputes are increasingly defining our
relations with China.These headlines are encouraging,
but there are worrying signs on the horizon.
Our infrastructure is grossly inadequate and bursting
at the seams. Inflation has risen, and there is little
to indicate that our burgeoning energy
requirements will be met soon. Some analysts fear that
the booming housing market seems to have reached
what appear to be unsustainable levels in
many regions. The current account has moved firmly
into deficit. The RBI recently acknowledged the risk
of overheating and has been steadily tightening the
monetary policy.There are long-abiding constraints
that need to be addressed if we are going
to sustain this recent momentum. Three, in particular,
bear mention, and are intimately connected - poverty,
unemployment and education. Over a third of
this country still lives on just a day.
The sun is the only thing that shines in
their India. Such numbing poverty can be alleviated
by encouraging investments to rejuvenate the
agricultural sector, by investing in industrial
activity that can provide employment and by investing
in the basic education that enables such employment.
But if we continue to take the right path and the right
decisions that meld social justice and economic reforms,
the prospects for this great country are very bright.
I have no doubt that our leadership will not fail
us in steering the economy in its proper course.
Let us all pledge to support this task.Conclusion
There are many visionaries, many dreamers, many
aspirants, but at the end of the day it is your
accomplishments that matter. At ACC, we strive to
convert all our dreams and visions into practical
achievements. Yes, there is scope to grow, there is
scale to expand, but it is the resounding blend of
passion anddesire that sets ACC apart from the rest,
on the exigent road of sustained growth.
I see a very bright future for ACC. Today as I
stand here and address you, I can see a gleam of optimism
in each one of you. A gleam to outshine others, to
succeed and excel. As always, I am confident that you
will give us your unstinting support to achieve this goal.
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